無錫市興百利機(jī)械設(shè)備有限公司

智能自動化種子精選加工成套設(shè)備詳細(xì)描述 

Detailed description of intelligent automatic seed selection and processing equipment

1、種子精選加工成套設(shè)備由計(jì)算機(jī)集中控制，所有操作功能全部集成在15英寸大屏幕觸摸屏之上，開機(jī)會有真實(shí)的動態(tài)加工流程模擬圖像，可根據(jù)不同精選需求更改精選流程，能單獨(dú)開、停任何一臺主機(jī)進(jìn)行選擇性的使用，誤操作時程序拒絕啟動。

2、無破碎加工方案：全部采用無破碎提升機(jī)，徹底解決普通斗式提升機(jī)碎籽問題；所有料倉配上、下料位感應(yīng)裝置，料倉高空落料有跌落機(jī)構(gòu)防止種子摔打、撞擊而破碎。

3、全自動運(yùn)行：從原料進(jìn)入到成品包裝，只需1名工作人員值守設(shè)備運(yùn)行情況，其他環(huán)節(jié)無需人工。

4、獨(dú)特的安裝方案：比重選的回料輸送到地坑，經(jīng)風(fēng)篩選再次篩選后進(jìn)入比重，減輕比重選負(fù)荷，提高比重選的選種質(zhì)量。（此方案淘汰比重選的回料直接進(jìn)入比重選）

智能自動化功能：

1、      所有動力全部采用伺服電機(jī)、變頻電機(jī)，大量運(yùn)用伺服、變頻、PLC、上位機(jī)等智能自動化技術(shù)，再配上各種傳感器把檢測數(shù)據(jù)上傳給觸摸屏，使設(shè)備的轉(zhuǎn)速、扭矩、溫度、振動頻率、空氣流量、空氣壓力、風(fēng)門角度等參數(shù)在觸摸屏上數(shù)字化顯示，運(yùn)行情況一目了然。

2、      當(dāng)設(shè)備調(diào)整到最佳狀態(tài)時，相關(guān)數(shù)據(jù)一鍵保存，下次加工相同種子只需一鍵啟動，對操作人員的專業(yè)技術(shù)要求低，無需憑個人經(jīng)驗(yàn)使用設(shè)備。

3、      把所有的手動操作步驟換成伺服電機(jī)來執(zhí)行，操作人員不用跑前跑后，只需在觸摸屏上輸入相關(guān)參數(shù)命令伺服電機(jī)，把復(fù)雜的事情變?yōu)楹唵巍?/p>

4、      排雜出料口、成品出料口安裝高清攝像頭，方便管理人員在顯示器上查看調(diào)整設(shè)備后的相關(guān)情況。

5、      智能自動化設(shè)備平均節(jié)能30%，降低使用成本。

6、      所有的運(yùn)行狀態(tài)觸摸屏全中文顯示，具有故障提示、自診斷功能。

7、軟件具有遠(yuǎn)程升級、查看、診斷功能，方便廠家遠(yuǎn)程服務(wù)，方便用戶管理人員。

生產(chǎn)率： ≥10t/h              去雜率：≥99%            獲 選 率：   ≥99%     

凈  度:  ≥99%                   破碎率： 無                除塵效率：   ＞99.5%      

功  率： 120kw（根據(jù)配置定）  噪  聲：≤84dB（A）      包衣合格率： ≥99.4%

包裝稱重精度：±0.2%g      

作業(yè)場所空氣中粉塵濃度室內(nèi)、室外：≤5mg/m3（達(dá)到環(huán)保驗(yàn)收標(biāo)準(zhǔn)）

1. The complete set of equipment for seed selection and processing is controlled by computer, and all operation functions are integrated on the 15 inch large screen touch screen. There will be real dynamic simulation image of processing process when starting up. The selection process can be changed according to different selection requirements. Any host can be opened or stopped for selective use. The program refuses to start in case of misoperation.

2. Non crushing processing scheme: all the non crushing hoists are used to completely solve the problem of crushing seeds by ordinary bucket elevator; all silos are equipped with upper and lower material level induction devices, and there is a drop mechanism for high-altitude dropping of the silo to prevent the seeds from falling and crashing.

3. Automatic operation: from raw materials to finished product packaging, only one staff is required to watch the operation of the equipment, and no manual work is required for other links.

4. Unique installation scheme: the return material of gravity separation is transported to the pit, and then it enters the specific gravity after screening again through wind screening, so as to reduce the specific gravity selection load and improve the seed selection quality of specific gravity separation. (in this scheme, the recycled materials from the selective selection will be directly put into the specific gravity separation)

Intelligent automation function:

1、 Servo motor and frequency conversion motor are used for all power, and intelligent automation technologies such as servo, frequency conversion, PLC and upper computer are used in a large number of ways. With various sensors, the detection data are uploaded to the touch screen, so that the parameters such as the speed, torque, temperature, vibration frequency, air flow, air pressure, damper angle and other parameters of the equipment are displayed on the touch screen digitally, and the operation situation is clear at a glance 。

2. When the equipment is adjusted to the best state, the relevant data can be saved by one key, and the next processing of the same seed only needs one button to start. The professional and technical requirements for operators are low, and it is unnecessary to use the equipment based on personal experience.

3. All the manual operation steps are replaced by servo motor. Instead of running forward and backward, the operator only needs to input relevant parameters on the touch screen to command the servo motor, which makes complex things simple.

4. High definition cameras are installed at the discharge outlet and finished product outlet to facilitate the management personnel to view the relevant situation after adjusting the equipment on the display.

5. The average energy saving of intelligent automation equipment is 30% and the use cost is reduced.

6. All the running status touch screen is displayed in Chinese, with fault prompt and self diagnosis function.

7. The software has the functions of remote upgrade, view and diagnosis, which is convenient for manufacturers to provide remote service and user management personnel.

Productivity: ≥ 10t / h impurity removal rate: ≥ 99% selection rate: ≥ 99%

Cleanliness: ≥ 99% crushing rate: no dust removal efficiency: > 99.5%

Power: 120kw (according to configuration) noise: ≤ 84dB (a) coating qualification rate: ≥ 99.4%

Packing weighing accuracy: ± 0.2% G

Dust concentration in the air of workplace indoor and outdoor: ≤ 5mg / m3 (up to environmental protection acceptance standard)